Fatal Break? :(

A very popular starting point for Live Steam. With their low cost comes a number of problems which can be discussed here
Narrow Minded

Post by Narrow Minded » Wed Oct 26, 2011 10:46 pm

dougrail:60405 wrote:she was at 50psi max during this evening's trials.
That's still 25% above the DS recommendation ;)

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Post by dougrail » Wed Oct 26, 2011 10:52 pm

You keep mentioning these "recommendations" but I have scoured the relevant websites and cannot find such?

Narrow Minded

Post by Narrow Minded » Wed Oct 26, 2011 11:13 pm

I'm not referring to any written material, or saying that this is the case - but if they're designed to be used with the DS boiler then maybe they shouldn't be used at a higher pressure?

PS; remember the tail-end of the Mamodology conversation we had at Old Oscott??? ;)

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Post by dougrail » Wed Oct 26, 2011 11:17 pm

As I say NM, I do wonder if it's the case. It's a point to be thought on, afterall on the two Sunday steamings she's ran at 40-45psi. My plan was for normal running to be at 40-45 psi, and the the 45-55 psi to be used as a "turbo button" feature o the Swordbreaker.

DS have kindly got back to me already and wish to rebuild the cylinder!! I have asked if they can pressure test the cylinder to 60psi as a thought.


As for Old Oscott, do you mean the bit where I gave you the Sam Vimes look and replied "Not...my engine"? :lol:

Narrow Minded

Post by Narrow Minded » Wed Oct 26, 2011 11:28 pm

do you mean the bit where I gave you the Sam Vimes look and replied "Not...my engine"?
Nah ;) The part where I mentioned reliability issues compared to "more expensive" engines :lol:

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Post by dougrail » Wed Oct 26, 2011 11:41 pm

Ah yes. That was the reasoning behind buying the 'top range parts'....this was sort of expected though.

Narrow Minded

Post by Narrow Minded » Thu Oct 27, 2011 9:51 am

TonyW:60399 wrote:
Narrow Minded:60389 wrote:... Loctite 601 job ;)
Loctite 603 copes with oily surfaces better, dries quicker and is stronger.
Having just done my "homework" I'd agree with Tony, especially if you don't already have a bottle of 601 - buy 603! ;)

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Post by dougrail » Thu Oct 27, 2011 9:57 am

DS have kindly responded again..

1)They will rebuild the cylinder.

2)They will test it for force upto 80psi!

3)Their boilers are approved for 40psi normally, but are hydrostatically tested for upto 100psi

:)

DolwyddelanLightRail

Post by DolwyddelanLightRail » Tue Dec 06, 2011 8:46 pm

dougrail:60388 wrote:

Image
Well, I can safely say Britomart can now join the club of the above picture :lol:

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Post by dougrail » Tue Dec 06, 2011 8:50 pm

Oh you are s***ting me James  :shock:

What happened??

DolwyddelanLightRail

Post by DolwyddelanLightRail » Tue Dec 06, 2011 8:55 pm

Well, me being me, I've recently tuned Britomart up, and it's running like wonders, and I ran it outside LE as i have no stock here yet, and it was going up and down, and making so much steam that I had to stop putting water into the boiler as it was priming.

So, to get rid of some water, I decided "oh, lets drag edrig again" so I hooked it up to a dead edrig, put it in gear, and then let it go. It dragged the dead loco for about 6 yards very easily, until I heard a little "pop". I thought the steam pipe had come lose, then saw that the piston end had come out :lol:

I've currently packed it up and I'm going back to sheffield with it where I have some temperature resistant (supposedly) araldite, which I'll fix it tonight!

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Post by -steves- » Tue Dec 06, 2011 9:03 pm

Rather than gluing these things like people seem to do, which, what about a small "blob" of solder, which could easily be heated up and removed if needed down the line, so to speak?

just a thought?

I have had a few of these do this now, and thats what we have done to them all, no ill effects found to date.

DolwyddelanLightRail

Post by DolwyddelanLightRail » Tue Dec 06, 2011 9:20 pm

Well, I would do that, if I had a soldering iron and if I could actually solder :lol:

DolwyddelanLightRail

Post by DolwyddelanLightRail » Tue Dec 06, 2011 11:12 pm

and just a little picture on my desk waiting attention, sometime, when I can be bothered in between assignment writing :lol:

Image

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Post by dougrail » Tue Dec 06, 2011 11:29 pm

Aww. Poor Britomart. :(

...what the hell is with all the rust on the wheels?! :shock:

DolwyddelanLightRail

Post by DolwyddelanLightRail » Tue Dec 06, 2011 11:33 pm

dougrail:62558 wrote:Aww. Poor Britomart. :(

...what the hell is with all the rust on the wheels?! :shock:
Hopefully she'll live, before the weekend!

and it's great isn't it! :D actually the photo has shown the rust up much more noticably than it is in real life, when you look at them they just look like small bits or dirt or oil, until you look that closely up

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Post by dougrail » Tue Dec 06, 2011 11:41 pm

I advise you place the wheels into some deruster treatment mate :o Do keep us updated as to how repairs come along...

DolwyddelanLightRail

Post by DolwyddelanLightRail » Tue Dec 06, 2011 11:43 pm

De-ruster? since when has my railway ever kept loco's in pristine condition? :lol: They'll go black eventually, when I can be bothered with them :lol:

DLRdan

Post by DLRdan » Tue Dec 06, 2011 11:55 pm

Physics time !!!

A Mamod running at standard pressure of 14 PSI exerts a force of 6.91 x 10^-5 KGm^2 onto the piston and hence the end cap, in accordance with Newton's third law. At 40 PSI the force is 1.97x10^-4 KGm^2, nearly three times the force of the standard loco. The Dream steam cylinders still use a friction fit for the front and back end caps which have to with stand a huge amount of force on each stroke. The front cap has to resist more pressure, the force being the same but the surface area is smaller due to the piston rod, which is why the front end is usualy blown off. A loco running at 40 PSI has to resist the equivelent of a light hammer blow to each cylinder end cap on every power stroke. In short, stop trying to tow your Edrig and you will be fine. For those that do run with boilers at high pressures, as long as you do not just "dump" the steam into the cylinders but actually regulate the flow no harm will come to your pistons.

DolwyddelanLightRail

Post by DolwyddelanLightRail » Wed Dec 07, 2011 12:00 am

DLRdan:62562 wrote:Physics time !!!

In short, stop trying to tow your Edrig and you will be fine.
well, seeing that this is the third time I've done it, and every time something has gone wrong, so this time I've learnt :lol:


First time: Wheels came loose on the axle

Second time: Steam pipe came loose and was a dear to put back in place

Third time: The picture above :lol:


I think I've learnt my lesson, for now :lol: but it's interesting what you said dan!

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