I have a couple of points that sometimes cause problems. Not so much with my stock but with occasional visitors stock. So having decided to replace them I thought it was a good opportunity to experiment.
I have been trying for some time to recreate victorian deep ballasting but the shallow depth of ballast over the sleepers always comes free and falls off. Of course the ballast can also interfere with the operation of the points. So I wondered if using thin sleepers , and deeper chairs would solve both problems. The ballast should be further from the rails, and it might be thick enough to stay put.
So a development of my point design using printed sleepers:

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The first point with the rails fitted:

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The sleepers are printed in two sections. The chairs which support the point blades are printed onto one sleeper unit. The frog unit is printed onto the other sleeper unit. The majority of the chairs are printed as individual chairs, and bonded to the sleepers during assembly (that allows me to use roller gauges to set the gauge accurately).
and a view from the side to show how the thicker chairs, and thinner sleepers:

- IMG_5004.jpg (2.71 MiB) Viewed 12137 times
Just need it to stop raining so I can instal it!
Trevor